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Welding fume extraction: Professional solutions for clean air during welding

Developed by experts, made for professionals:

In today's working world, clean air is more than just a convenience - it's a necessity.  Sweat emissions and other harmful airborne substances pose a serious health risk and can affect productivity Health risk and can impair productivity. That's why we at TEKA have developed professional solutions that are precisely tailored to the needs of industry and trade.

Our high-quality Welding fume extraction systems ensure effective removal of pollutants directly at the source. This not only protects your employees, but also creates a more pleasant and productive working environment. Discover our wide range of extraction systems, filters and accessories and find the perfect solution for your business.

Our references

Our air purification systems are used in a wide range of industries. Well-known companies such as BMW, Peugeot, Bayer and Thyssenkrupp rely on our technology to ensure clean air and a healthy working environment. Let us convince you of our experience and expertise.

Welding fume extraction: Your filter for a clean and safe working environment

Working with metals presents many challenges, one of which is the generation of welding fumes. This fume, which is produced during welding processes, contains a variety of pollutants, including fine dust, heavy metals and toxic gases. When inhaled, these can penetrate deep into the lungs and cause serious health problems, such as respiratory diseases, cardiovascular problems and even cancer. In addition, welding fumes can affect the quality of your products by causing contamination and corrosion, which can lead to rejects and rework.

Effective extraction systems are therefore not a luxury, but a necessity for any business that prioritises safety, health, productivity and sustainability. Using extraction technology with flexible extraction arms to capture welding fumes, ideally directly at the welding torch or through an extraction bonnet, minimises air pollution in the workplace and thus protects the health of your employees. A welding fume filter ensures that the pollutants are removed from the air before they are released back into the working environment. A clean working environment also promotes concentration and motivation, which has a positive effect on productivity and the quality of your work.

The invisible danger: welding fumes and their effects

Welding fumes consist of a complex mixture of gases and fine particles produced during the welding process. Depending on their size, these can penetrate deep into the lungs and cause serious health problems.

  • Respiratory diseases: Bronchitis, Asthma, Lung cancer
  • Cardiovascular diseases: Heart attack, Stroke
  • Nerve damage: Headaches, Dizziness, Concentration problems
  • Skin irritation and allergies

The size of the particles is decisive:

  • > 10 µm: Larger particles are usually caught in the upper respiratory tract (nasal mucous membranes and throat) and coughed up.
  • 4.7 - 5.8 µm: Particles of this size reach the larynx.
  • 3.3 - 4.7 µm: These particles enter the trachea and main bronchi.
  • 1.1 - 3.3 µm: Secondary and tertiary bronchi are affected.
  • < 1.1 µm: The smallest particles, so-called fine dust particles, can penetrate into the alveoli (pulmonary alveoli) where they can cause inflammation and long-term damage.

In addition, welding fumes can also affect the quality of your products by causing contamination and corrosion.

Effective extraction: protection for man and machine during welding

A professional extraction system, often equipped with a flexible extraction arm, removes harmful substances during welding directly at the source, preventing them from spreading into the working environment. This not only protects the health of your employees, but also creates a more pleasant and productive working atmosphere.

Modern welding fume extraction systems are characterised by the following features:

  • High extraction performance: they capture welding fumes effectively and reliably, even for large welding jobs.
  • Flexible application options: Both mobile welding fume extraction systems and stationary extraction systems can be used. This means they can be customised to your individual requirements.
  • User-friendly operation: They are easy to install and maintain and enable intuitive control.
  • Durable and robust construction: They are designed for use in demanding industrial environments and guarantee a long service life.

Welding and cutting: Extraction units and filter systems for clean air

The capture and separation of welding fumes is crucial for health protection in the workplace. Extraction units and filter systems play a central role here.

Extraction units ensure that that the welding fumes produced are captured and extracted directly at the source. This prevents harmful particles from being dispersed in the air and inhaled by employees. There are different types of extraction units, such as mobile extraction arms or stationary extraction bonnets, which can be selected according to requirements and area of application.

Filter devices clean the extracted air of harmful welding fume particles. Different filter technologies are used for this, such as HEPA filters or electrostatic precipitators. The choice of the right filter device depends on the type and quantity of welding fumes as well as the legal requirements.

The Institute for Occupational Safety and Health of the German Social Accident Insurance (IFA) provides extensive information and recommendations on welding fume extraction. At TEKA you will find a large selection of ge tested and certified products, that comply with current technical regulations and standards.

TEKA your partner for professional welding fume extraction

TEKA is your competent partner for all questions relating to welding fume extraction. We offer you a wide range of high-quality extraction systems that are characterised by their high performance, reliability and ease of use.

Our experienced team will advise you individually and support you in selecting the right solution for your requirements. We also take care of the professional installation and maintenance of your system so that you can concentrate fully on your core business.

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FAQ - Frequently asked questions about welding fume extraction

Why is welding fume extraction so important?

Welding fumes contain a variety of hazardous substances that can lead to serious health problems if inhaled. Effective extraction protects your employees and ensures a clean and productive working environment.

What types of welding fume extraction systems are available

There are different types of extraction systems, including:

  • Mobile extraction units: Can be used flexibly for changing workplaces.
  • Stationary extraction systems: Powerful for large production halls.
  • Point extraction systems: Capture smoke directly at the point of origin.
  • Room ventilation systems: Ensure an overall improvement in air quality.

How do I choose the right extraction system for my business?

The choice of the right system depends on various factors, such asB.:

  • Type and scope of the welding work
  • Size and nature of the work areas
  • Number of welders
  • Budget

Let our experts advise you, to find the optimum solution for your needs.

How often does the welding fume extraction system need to be serviced?

At TEKA, we attach great importance to simple maintenance of our extraction systems. The condition of the filters is crucial for the performance of the systems. These should be changed regularly depending on the frequency of use and the level of contamination.

What legal regulations apply to welding fume extraction?

There are various health and safety regulations that govern the extraction of welding fumes. These include the Technical Rules for Hazardous Substances (TRGS) 528 and the Hazardous Substances Ordinance (GefStoffV). We will be happy to advise you on the applicable regulations and support you in implementing them. More information on legal regulations.

Can I also retrofit a welding fume extraction system?

Yes, in most cases it is possible to retrofit . We also offer customised solutions for existing working environments.

What filter classes are there for welding fume extraction systems?

The filter classes indicate how effectively the extraction system removes pollutants from the air. The higher the filter class, the better the separation performance. Class W2 and W3 filters are generally recommended for welding fumes.

How loud are welding fume extraction systems?

Our modern systems are generally very quiet and do not generate a disturbing noise level.

Can I also rent a welding fume extraction system?

Yes, we also offer attractive options for renting or leasing extraction systems, e.g. for temporary projects or to bridge bottlenecks.

What subsidies are available for the purchase of a welding fume extraction system?

On the page BAFA subsidy programme for TEKA systems you will find more information. In general, there are various funding programmes that support investment in occupational safety measures. You can also obtain information from your employers' liability insurance association or from state funding organisations.